1. Laser welding
in vehicle manufacturing
In body construction, laser welding processes are used to join components precisely and permanently. In the process, several sensitive supply components – e.g., high-performance air-to-air intercoolers – must be safely routed to the robot hand
Typical Challenges
• Complex routing of multiple cable assemblies simultaneously
• Loop formation and kinking in corrugated tubing due to movement
• Risk of damage to sensitive fiber optic components
• High cost and labor effort for replacement
Unsere Lösung:
SUMOFLEX mit integriertem
Rückzugssystem
1
System in use
SUMOFLEX with twin/triple retraction system – ideal for guiding multiple components operating in parallel, without kinks or loops
2
Functions & benefits:
• Retraction length and force freely configurable
• Flexible adjustment for perfect adaptation to robot movement
• Protection of especially sensitive components (e.g., intercoolers)
• Extended service life of the cable assembly
• Reduced maintenance effort and fewer interruptions in the welding process
2. Conventional
spot welding
In body construction, spot welding is one of the most important automated processes. Robots handle heavy welding guns, which are supplied via complex cable assemblies with cooling water, power, and control systems
Typical Challenges
• Large, heavy cable assemblies limit freedom of movement
• Retractor systems often fail under the load → deactivation
• High mechanical stress → premature cable wear
• Frequent replacement and maintenance cycles
Our solution:
SUMOFLEX for heavy-duty
cable assemblies
1
System in use
SUMOFLEX with reinforced retraction system. Ideal for heavy cable assemblies – protects against kinking and abrasion during dynamic robot movements
2
Functions & benefits:
• Special spring force and larger diameter for heavy-duty applications
• Modular design within the SUMOFLEX modular system
• Cost-optimized series solution for standard spot welding applications
• Greater reliability through precise adaptation to robot kinematics
• Longer service life and reduced maintenance
Sumoflex
Sumoflex
Sumoflex
